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Polyurea Garage Floor Coating Cost Per Square Foot (2026)

Pricing a garage floor upgrade can feel like chasing a moving target. One contractor quotes five dollars a square foot, another says ten, and a hardware store kit promises the same thing for a fraction of the price. So what is a fair polyurea garage floor coating cost per square foot in 2026, and what are you actually paying for at each price point?

This guide walks through realistic numbers, the factors that push your quote up or down, and the hidden line items that catch homeowners off guard. By the end, you should be able to read any estimate and know whether it makes sense.

Polyurea Garage Floor Coating Cost Per Square Foot

For most homeowners in 2026, professional polyurea garage floor coating costs roughly $5 to $10 per square foot installed. Some premium or heavily prepped jobs push toward $12, and a few basic jobs in lower cost regions land closer to $4. For a typical two car garage of 400 to 576 square feet, that works out to about $2,000 to $5,800 total.

If you go the DIY route with a kit, materials alone usually run about $2 to $4 per square foot. That sounds like a bargain, but as you will see below, polyurea is one of the least forgiving coatings to apply yourself, so the cheaper number is not always the better deal.

Polyurea Garage Floor Coating Cost by Garage Size

Square footage is the first thing any installer will ask for. Here is a rough guide using the common $5 to $10 installed range.

Garage Size	Typical Square Footage	Estimated Total Cost
1 car garage	250 to 350 sq ft	$1,250 to $3,500
2 car garage	400 to 576 sq ft	$2,000 to $5,800
3 car garage	600 to 850 sq ft	$3,000 to $8,500
Workshop or large bay	900 sq ft and up	Often quoted per project

Larger spaces often earn a slightly lower price per square foot because setup, equipment, and travel costs get spread across more area. Very small jobs sometimes carry a minimum charge, which can nudge the per square foot rate higher.

What You Are Really Paying For

When you see a polyurea garage floor coating cost per square foot, that single number bundles together several separate costs. Understanding the breakdown makes it much easier to compare quotes fairly.

Materials. Polyurea itself is a premium material, typically accounting for roughly $2 to $8 per square foot depending on the product line, thickness, and whether the system includes color flakes and a protective topcoat.

Labor. Because polyurea cures so fast, installers need real skill and specialized equipment. Labor commonly adds $2 to $6 per square foot.

Surface preparation. This is the part many homeowners underestimate. A proper installation starts with diamond grinding the concrete to open the surface so the coating can bond. Skipping this step is the leading reason coatings peel, so good installers build it into the price.

Equipment and overhead. Professional crews bring grinders, dust extraction, plural component spray gear, and insurance. These costs are baked into the rate even though they never show up as a line item.

Factors That Raise or Lower Your Price

Two garages the same size can receive wildly different quotes. These are the main reasons why.

Condition of the Concrete

Smooth, clean, crack free concrete is the cheapest to coat. Slabs with oil stains, old paint, deep cracks, pitting, or spalling need extra grinding and repair work. Crack filling, patching, and moisture mitigation can each add noticeably to the final bill.

Existing Coatings

If there is already an old epoxy or sealer on the floor, it usually has to be ground off before anything new goes down. That adds time and labor compared to bare concrete.

Type and Thickness of the System

A basic single coat system costs less than a multi layer system with a decorative flake broadcast and a UV stable clear topcoat. Many installers now pair a polyurea base with a polyaspartic topcoat for better gloss and color retention, which can raise the price per square foot but also extends the life of the finish.

Decorative Options

Solid colors are the most affordable. Full flake broadcasts, metallic effects, custom colors, and logos all add cost. Slip resistant additives for wet areas are usually inexpensive but still worth mentioning to your installer.

Your Location

Labor rates vary a lot by region. A job in a large metro area can easily cost more than the same job in a smaller market, even before material differences are considered.

Time of Year and Availability

Busy seasons, especially spring and early summer, can bring higher prices and longer waits. Booking in the off season sometimes opens up better rates.

Polyurea vs Epoxy: How the Cost Per Square Foot Compares

Epoxy is the budget friendly alternative most homeowners compare against. Professionally installed epoxy generally runs about $3 to $7 per square foot, while polyurea sits higher at $5 to $10.

So why pay more? Because the upfront number is only part of the story. Epoxy often lasts around 5 to 10 years before it needs repair or recoating, while a well installed polyurea floor commonly lasts 15 to 20 years or more. Polyurea also cures in about a day, while epoxy can take several days before you can park on it. If you want a closer look at what makes the material tick, this primer on the facts about polyurea spray coatings explains the chemistry and why it sets so quickly.

Spread over the life of the floor, polyurea often ends up cheaper per year of use, even though it costs more on day one.

DIY Polyurea Kits vs Professional Installation

The price gap between a kit and a pro job is real, and so are the risks.

DIY kits typically cost around $2 to $4 per square foot in materials. Many of these are single component or slower curing products, which behave differently from the fast setting systems pros spray. They can work well for a patient homeowner, but results depend heavily on prep work and following the instructions precisely.

Professional installation costs more, but you are paying for commercial grade materials, proper grinding equipment, trained applicators, and often a warranty. Fast cure polyurea in particular leaves very little room for mistakes, since the material can start setting within seconds to minutes.

A good rule of thumb: if you are comfortable renting a concrete grinder, working in a tight time window, and accepting that mistakes are hard to undo, a DIY kit can save real money. If not, hiring a pro usually protects your investment.

Hidden Costs to Watch For

Plenty of homeowners get surprised by items that were not in the original estimate. Ask about each of these before you sign.

Crack and joint repair. Some quotes include basic filling, others charge extra per linear foot.
Moisture testing and mitigation. Moisture vapor coming through the slab can ruin a coating, so a good installer tests first. Mitigation primers cost extra.
Old coating removal. Grinding off existing epoxy or paint is rarely free.
Topcoat upgrades. A UV stable clear coat may be an optional add on rather than included.
Moving items out. Some crews expect the garage to be fully emptied, and others will help for a fee.
Door sill and stem wall coverage. Coating the garage door threshold or the short wall edge may be extra.
Permits or HOA requirements. These are uncommon for coatings but worth a quick check.

How to Estimate Your Own Budget

You can build a quick ballpark before calling anyone.

Measure the length and width of your garage in feet, then multiply to get square footage. Multiply that number by a low, middle, and high rate to create a range. For a 450 square foot garage, that looks like this:

Low estimate at $5 per square foot: about $2,250
Middle estimate at $7.50 per square foot: about $3,375
High estimate at $10 per square foot: about $4,500

Then add a cushion of 10 to 15 percent for concrete repair or upgrades. That cushion is not wasted money. It is the difference between a stressful surprise and a comfortable plan.

Is Polyurea Worth the Price?

For many homeowners, yes. Polyurea earns its premium through flexibility, impact resistance, fast return to service, and long lifespan. Hot tire pickup, chemical spills, and temperature swings are the sort of everyday stresses that wear down cheaper floors. You can read more about why this material performs so well in our overview of how spray applied polyurea systems protect concrete, including how faster processing and shorter downtime can offset higher material costs on a project.

It may not be worth it if you plan to sell soon, your slab is badly damaged and needs expensive repair first, or you simply want a light duty, short term finish. In those cases, a cheaper option may be the more sensible call.

Tips to Get the Best Price Without Cutting Corners

You do not have to accept the first number you hear. A few habits help.

Get three quotes. Compare scope, not just price. A cheaper quote that skips grinding is not really cheaper.

Ask what is included. Prep, repairs, topcoat, and cleanup should all be spelled out in writing.

Check the warranty. A written warranty that covers peeling and delamination tells you the installer stands behind the prep work.

Ask for photos of past jobs. Look for finished garages similar to yours, not just showroom shots.

Book off season. Late fall and winter can mean more flexible scheduling and sometimes better rates, as long as the garage can be kept at a workable temperature.

Bundle spaces. If you also have a basement, porch, or workshop floor you want coated, doing it all at once often lowers the effective rate.

Common Mistakes That Cost Homeowners Money

Chasing the lowest bid is the most common one. An unusually cheap quote often means thin coverage, skipped prep, or lower grade material, all of which can lead to peeling within a couple of years and a full redo.

Another frequent mistake is ignoring moisture. If water vapor rises through the slab, even the best coating can bubble or lift. A simple moisture test costs little compared to the cost of failure.

Finally, many people forget to factor in downtime. Polyurea is fast, but you still need to plan for getting vehicles and belongings out and back in, so choose a date that works with your schedule.

Frequently Asked Questions

What is the average polyurea garage floor coating cost per square foot in 2026?

Most professional installations fall between $5 and $10 per square foot, with a typical two car garage costing roughly $2,000 to $5,800 depending on size, concrete condition, and the system chosen.

How much does it cost to coat a 2 car garage with polyurea?

A standard two car garage of about 400 to 576 square feet usually costs between $2,000 and $5,800 installed. Heavily damaged concrete or premium decorative systems can push the total higher.

Is polyurea more expensive than epoxy?

Yes, upfront. Polyurea generally costs $5 to $10 per square foot, while epoxy runs about $3 to $7. However, polyurea tends to last longer and cure faster, so many owners find it more economical over time.

Why is polyurea so expensive?

The raw materials are more costly, the application needs specialized spray equipment, and the fast cure time demands experienced installers. Proper concrete grinding also adds labor to every job.

Can I install polyurea myself to save money?

You can buy DIY kits for roughly $2 to $4 per square foot in materials, but fast setting professional grade polyurea is difficult to apply without training and equipment. Poor results often cost more to fix than a pro install would have cost originally.

How long does a polyurea garage floor last?

With proper preparation and installation, a polyurea garage floor commonly lasts 15 to 20 years or longer, depending on traffic and maintenance.

How long does installation take?

Many polyurea garage floors can be completed in a single day, with light foot traffic allowed within hours and vehicle traffic often possible within about 24 hours, depending on the system.

What affects the cost of a polyurea garage floor the most?

Square footage, the condition of your concrete, the number of coats and topcoat type, decorative choices, and your local labor rates are the biggest drivers of price.

Final Thoughts

The polyurea garage floor coating cost per square foot in 2026 generally lands between $5 and $10 installed, with total projects for a two car garage commonly running $2,000 to $5,800. That is more than epoxy at the start, but the longer lifespan, faster cure, and better resistance to cracking, chipping, and UV damage give polyurea a strong case for long term value.

The smartest move is to measure your space, set a realistic range, collect a few detailed quotes, and focus on surface preparation and warranty terms rather than chasing the lowest number. Do that, and you will end up with a floor that looks good and holds up for years instead of one that needs another round of money and effort far too soon.

October 11, 2026

Why More Municipalities Are Spraying Their Own Infrastructure with Polyurea

Across the country, municipalities are rethinking how they maintain aging infrastructure. Tight budgets, workforce shortages, and increasingly frequent maintenance demands have led many cities and counties to bring key tasks in-house. One growing trend: spraying polyurea on municipal infrastructure themselves—without outsourcing the job to third-party contractors.

This shift toward self-performance isn’t just about saving money. It’s also about control, longevity, and response time. With polyurea coating technology, cities can repair manholes, wastewater systems, tanks, and treatment plants faster and with fewer resources—while extending the life of these assets by decades.

Many local governments now train their teams and invest in mobile polyurea spray rigs, reducing their reliance on contracted services. According to recent industry reports, what was once considered a highly specialized task is quickly becoming a core municipal skill.

Municipalities Taking the Spray Gun into Their Own Hands

Why now? It starts with numbers. Aging wastewater infrastructure costs cities billions each year. Polyurea, known for its fast cure time, corrosion resistance, and seamless application, is a game-changer in these high-wear environments. The challenge used to be accessing the knowledge and tools to apply it correctly—but that’s no longer the case.

Municipalities now have access to comprehensive training programs, affordable spray equipment, and a growing body of public sector case studies. For example, coatings.academy offers insights into how municipalities spray their own infrastructure projects, with step-by-step guidance for getting started.

In fact, the shift has become widespread enough that industry experts are calling it a structural transformation in how cities manage their underground assets. A recent piece from Polyurea Nation highlights the rise of municipalities taking infrastructure maintenance in-house with polyurea spray rigs, citing cost savings, flexibility, and improved repair times as primary motivators.

Manhole Rehabilitation: A Key Entry Point

Manholes are often the first place municipalities start. These high-traffic, high-corrosion environments fail quickly if left unprotected. Traditionally, cities outsourced manhole rehabilitation to industrial contractors—but not anymore.

Today, many municipalities are applying manhole coatings in-house using their own crews and mobile rigs. Polyurea’s ability to form a seamless, impermeable barrier in minutes means cities can knock out multiple rehabs in a single day without disrupting surface traffic or sewer flow.

Polyurea Reviews recently explored whether municipalities should perform polyurea manhole rehabilitation themselves, concluding that with the right training and equipment, the answer is a confident yes.

The Broader Impact on Wastewater Systems

This isn’t just about manholes. Spraying polyurea also helps protect digesters, clarifiers, lift stations, and entire municipal wastewater treatment systems. As these systems age, the need for durable coatings becomes more urgent—and the case for doing the work internally grows stronger.

By managing these applications in-house, municipalities reduce downtime, avoid procurement delays, and gain valuable technical knowledge about their systems. That institutional knowledge becomes part of the city’s long-term resilience strategy.

For a deeper look into how polyurea benefits municipal water treatment systems, view this full digital carousel, which outlines the lifecycle advantages, material performance, and real-world use cases.

Training and Opportunity

As this trend grows, more cities are investing in training programs and equipment bundles that make the transition easier. Organizations like ArmorThane have built support systems specifically for municipalities looking to spray in-house.

American Polyurea recently reported on several successful pilot programs where small towns trained local crews, applied their first coatings, and saw immediate savings—both in dollars and in asset performance.

A Long-Term Shift Toward Self-Reliance

The momentum behind polyurea self-performance signals a broader shift in how municipalities view infrastructure maintenance. Instead of deferring repairs or relying on outside vendors, cities are owning the process—both figuratively and literally.

As equipment becomes more user-friendly and training more accessible, polyurea spraying will likely become a standard part of public works departments everywhere. What started as a niche technology now represents a smart, scalable, and sustainable approach to protecting vital infrastructure for the long haul.

March 11, 2025
Why Polyurea Is Taking Center Stage in the 2025 Bridge Infrastructure Boom

As federal funds continue to flow from the Infrastructure Investment and Jobs Act, states across the U.S. are racing to update aging bridges. Many of these structures, some built more than 50 years ago, now face mounting stress from increased traffic, climate-related damage, and years of deferred maintenance. While steel and concrete still form the backbone of bridge construction, polyurea coatings have rapidly emerged as a quiet but essential player in keeping these vital structures safe and functional.

In early March 2025, the U.S. Department of Transportation announced an additional $5.5 billion in grants aimed at revitalizing key infrastructure—much of it earmarked for bridges at risk of structural deterioration. This funding follows alarming reports from the Federal Highway Administration showing that over 42,000 U.S. bridges are currently rated in poor condition.

Enter polyurea.

Polyurea, a spray-applied protective coating, has become the material of choice for engineers and contractors involved in fast-track rehab projects. Polyurea is known for its exceptional tensile strength, flexibility, and waterproofing properties. It creates seamless membranes that prevent water ingress, corrosion, and chemical degradation—three of the most common causes of bridge deck failure.

One of the biggest advantages? Speed. Polyurea coatings can be applied and cured within minutes, allowing construction crews to complete rehab work overnight and reopen bridges the next day. This rapid return-to-service timeline has become a decisive factor in project planning in busy metro areas like Chicago, Los Angeles, and Atlanta—where even minor closures can trigger hours-long traffic jams.

Just last month, crews in New Jersey applied polyurea to the Pulaski Skyway’s support structures during an overnight shift. According to project leads, the material’s fast cure time allowed them to meet DOT safety requirements without extended lane closures or costly traffic rerouting.

It’s not just speed and waterproofing that make polyurea attractive. The material can withstand both freeze-thaw cycles and extreme summer heat without cracking or peeling, making it ideal for regions that experience wide temperature swings. This year’s wild weather patterns—from January blizzards in the Midwest to unexpected spring heat waves in the Northeast—have tested the limits of older epoxy-based coatings, which often degrade more quickly than polyurea under such conditions.

Contractors are also applying polyurea in less obvious but equally important parts of bridge systems: expansion joints, piers, and even the undersides of decks that are vulnerable to salt spray and chemical exposure. In some coastal projects, polyurea is paired with corrosion-resistant primers to create multilayered defense systems that last well over a decade without reapplication.

Though polyurea may still sound like a niche solution to the public, the coating has gained wide respect among civil engineers and DOT officials. The National Association of Corrosion Engineers (NACE) estimates that corrosion costs the U.S. economy over $137 billion annually in infrastructure-related damage—a figure that continues to rise with each passing year of deferred maintenance. Coatings that mitigate this kind of damage aren’t just cost-effective—they’re essential.

The growing role of polyurea in this year’s bridge initiatives highlights a broader trend: infrastructure modernization depends as much on innovative materials as it does on new construction. While steel and concrete get most of the attention, it’s the invisible protective layers—like polyurea—that help these materials last longer, perform better, and protect the lives of millions of daily commuters.

As spring 2025 construction season ramps up, expect to hear more about polyurea in places you may not see—but definitely rely on.

March 11, 2025
The Evolution of Protective Coating Polymers: From Early Barriers to Polyurea Advancements

Protective coatings have been used for centuries by people. The early civilizations applied natural substances such as wax, tar and plant resins to shield wood, stone and metal from the elements. These materials helped, but they did not last. They were not very durable and broke down with water, heat and physical wear. Protection became needed as industries increased.

The First Advances in Synthetic Coatings

The industrial revolution transformed materials. Engineering stepped in to build with steel and concrete, not wood and stone, for buildings, bridges and machinery. It was needed to prevent rust, corrosion and decay. Oil-based paints and varnishes were initially used, but they soon wore off. The new coatings they needed to bond to and last longer than traditional coatings were explored.

The discovery of synthetic polymers at the beginning of the 20th century brought about a new generation of protective coatings. Bakelite, the first true plastic, had shown that engineering chemistry could create materials that were stronger than those from nature. Chemists soon developed epoxy and polyurethane coatings. They were better than traditional coatings at resisting chemicals and abrasion. They applied it to increase the service life and decrease the need for maintenance in factories, pipelines and military equipment.

Polyurethane emerged as the choice for industrial coatings in the mid-20th century. It formed strong and flexible films that stuck well to metal, concrete and wood. It also did not peel off easily due to water and ultraviolet light, as opposed to oil-based paints. It lasted long enough to be good for bridges, ships and storage tanks. But it had to be mixed correctly and it took a long time to cure.

The Introduction of Polyurea

Polyurea was invented in the 1980s to change protective coatings. Isocyanates are known to react with amine resins to produce a material that can cure in seconds. Polyurea did not need a catalyst to harden unlike epoxy and polyurethane. It stuck and formed a single layer that was water tight, impact resistant and a wide range of temperatures.

This is because polyurea can be applied very quickly and used for large infrastructure projects. It could be coated in a matter of hours, not days, for pipeline, containment tanks and bridge decks. It flexed to accommodate structure and prevented cracks and failures. It was different from traditional coatings in that it stuck to wet surfaces, which came in handy in environments that were prone to moisture.

The military identified the potential of polyurea very fast. It was found that it could be used to reinforce buildings against blasts and to protect vehicles against corrosion. It starts to use in high security facilities, military bases and naval ships by governments.

Research is still ongoing to improve on polyurea and other protective coatings. Chemists are still working on the development of hybrid formulations that can enhance the adhesion, chemical resistance and product life. Some coatings now have ceramic enhancers to increase the hardness. Some use nanotechnology to enhance the molecular bonding. These developments are expected to enhance the protection of coated surfaces and minimize on the need for maintenance.

Protection is also a concern with regard to sustainable protective coatings. Manufacturers are developing bio-based and low VOC systems. Advances in spray technology enable the application of thinner, more economical coatings with reduced material usage. New smart coatings that transform their properties with temperature or exposure to chemicals may also improve performance.

Polyurea is still at the forefront of coating technology. Its speed, strength and adaptability make it the go-to solution for protection from long-term exposure requirements across many industries. Protecting against wear, weather and damage will become increasingly important as technology improves.

February 7, 2025
Facts About Polyurea Spray Coatings
Polyurea is a result of the reaction of diisocyanates and diamines. It is one of the most durable synthetic polymer materials. Here are just a few of the many attributes it has:
- High strength, with tensile strength greater than 5,000 PSI and tear strength greater than 500 lbs/in
- 100% solid, with no volatile organic compound (VOC).
- Large hardness range, adjustable to shore D
- Excellent chemical resistance
- Superior resistance to abrasion
- Water-tight properties
It is possible to react quickly between diisocyanate, diamine and polyurea. Exothermic heat pushes the reaction towards completion. It is not necessary to have a complicated reactor or adhere to strict conditions.

This allows you to mix the two components in a calculated ratio and then apply the mixture to a substrate. You can apply different thicknesses of tough polyurea coatings to any substrate. A high-pressure spraying machine is used to spray a polyurea coating uniformly on the surface. This is the foundation of fast-setting polyurea paint systems.

Polyurea Spray Coatings are fast-setting and can be used in a variety of industries and markets. Common raw materials require low viscosity and low freezing points. They also have high fast reactivity. For its protection purposes, these raw materials must create a thin, high-strength layer. ArmorThane offers additional raw materials that can be used to improve product performance and offer new solutions.

Polyurea spray systems are versatile and a great choice for many applications. This blog is intended to encourage and start discussions about improving existing systems and creating new ones that are more durable, long-lasting, and efficient.
Here are five facts about fast-setting spray systems of polyurea:

1. Polyurea Spray Coatings are used in a wide range of industries
Polyurea Spray Coatings are used in a variety of applications, from mining channels to sporting fields. This spray is suitable for a variety of industries such as:

Construction industry: Concrete surface protection, waterproofing, erosion protection.

For surfaces protection, manufacturing industry

Water industry, storage tanks and pipeline corrosion protection

Chemical industry, for chemical-resistant tank liner and corrosion protection of vessels.

Concrete industry. To provide floor sealers and protective coatings, surface repairs, or waterproof surfaces.

For reinforcement of outdoor dwellings, military industry

For abrasion resistance, and corrosion protection in the oil and gas and coal mining industry.

This is just a small selection of the many uses that this product can be used in industry.
2. Polyurea Spray Coatings have Different Functions
Polyurea Spray Coatings are versatile and can be used in a variety of markets.

A railroad company might use one system of polyurea to protect railcar surfaces from being damaged by an aggregate, and another system to prevent the corrosion of metal surfaces.

Others functions include:

Protecting surfaces from wear and tear or strengthening a part, such as truck bed liners.

A swimming pool or reservoir can be waterproofed.

Protective coatings for wood surfaces that prevent scratching and scuffing.

For durability, reinforcement fabrics and padding are used such as roofing materials or military garments coatings.

Spray-on coatings can be applied to soften or harden a surface such as a tabletop. This will provide a more comfortable feel and better impact resistance.

Protection of tunnel surfaces against blasts and impacts

Protects metal surfaces from corrosion and environmental damage.

There are many applications for polyurea spray coating systems, from small-sized, spray-coated fracking aggregates to large, spray-coated mining or highway passages.
3. For many applications, polyurea spray coatings are the material of choice
It’s no surprise that Polyurea Spray Coatings are versatile and have many functions. Here are some examples:

Spray coatings for concrete-mixing tank liners and truck-bed liners

Underground-level surface spray layers create a waterproof barrier to sewage tanks, buildings or construction purposes

The spraying of sand or rock on the surface provides erosion protection for playgrounds or golf courses and helps to maintain beautiful landscapes.

Use decorative applications such as car coatings and high-end waxes for cars

Spray coatings of polyurea are used to fertilize. This allows for a time-release that is not affected by the slow decomposition of the thin polyurea film.

There are endless possibilities for spray polyurea coating applications. The right spray polyurea system can provide long-lasting protection for many applications, regardless the size or shape.
4. Polyurea Spray Coatings Come in Different Forms

Different formulations may result in different hardness for the finished layers of fast-setting spray polyurea coatings. They can be clear or colored, elastomeric or foam, matte or glossy, tougher than rubber or hardened as glass, or structured with fillers.

It all depends on the specific requirements of each application.

You can create a unique spray coating of polyurea and have environmental resistance properties by using different chemicals or combinations.

5. Polyurea Spray Coatings are customizable for specific uses
Spray coatings are all applied the same way with high-pressure spray guns. However, you can apply longer-lasting gel-time formulations using rollers. Modifying the formulation allows for customization to suit a particular application.

For a good material selection, it is important to consider the environment, intended function and hydrolytic resistance.

These are some questions to consider:

What type of protection is needed?

Do you need impact resistance or abrasion resistance for the application?

Which type of abrasion is more common: impingement or sliding?

Are the applications dynamic or static in nature?

What is the importance of UV and direct sunlight resistance?

What is the operating temperature range?

What type of chemical exposure can be expected?

What is the importance of hydrolytic resistance? Operation in hot or humid environments

A bathroom tub application will need a different formula than a pool application, as the latter requires greater UV resistance and chemical (chlorine resistance). These formulas are not the same as those needed to protect a fracking pipe liner. All three applications require hydrolytic resistance.

ArmorThane offers a wide range of diamine cures that can be used in both TDI- and MDI-based systems when it comes to choosing the best fast-setting polyurea.

DETDA, DMTDA and MBOEA are all liquid curative formulations.

ArmorThane offers a broad range of polyester and polyether polyols that can be used in spray polyurethane MDI systems. It is highly resistant to hydrolysis, has good dynamic performance and is food-contact compliant.

ArmorThane has a wide range of raw materials, and they can also help you to formulate diamines, low-viscosity diamines, and/or diamine formulation systems to provide various properties to meet your project requirements.

ArmorThane’s technical team can assist you in finding a quick-setting spray system for polyurea that reduces work and increases the durability and longevity of your products.
July 2, 2021
Why ArmorThane’s Polyurea Is Superior To All Others

ArmorThane continues to be your go-to for all of your spray coating needs and services. From the very best products and expert installation technicians, and more, there is no other specialist you ever need to call for your insulation demands. ArmorThane also provides polyurea coating for your building needs as well.

What is polyurea?

Polyurea is a rubber-like substance that offers superior surface protection. It is an elastomer, so it is flexible while remaining resilient. Polyurea coatings are typically used for commercial structures but can be and are utilized in an unlimited amount of uses.

What are the benefits of polyurea coating?

There are various benefits of a polyurea coating, making it a very useful product on many building sites. The material is climate tolerant, usable at temperatures ranging from -20* to over 300* and will even cure in high humidity. Polyurea coatings offer excellent resistance to thermal shock. It is strong and tough and flexible enough to bridge cracks and be used over joints and linings.

Polyurea coatings are also seamless and waterproof and have no volatile organic compounds (VOCs) as well as very little odor. These qualities make polyurea coating perfect for protecting commercial structures and equipment of all kinds. Its ability to set quickly and the fast application time set it apart from any other similar technology. ArmorThane offers you the very best and latest technology in spray-applied polyurea coatings.

What are some common applications for polyurea coatings?

Most polyurea coating product applications are for commercial uses, as there is not ordinarily a need for such a strong and flexible material for residential buildings. Commercial uses come in a wide range. Here are some suggested product applications:

* Refrigeration Units

* Roof Coatings

* Truck Bed Liners

* Flooring and Decks

* Pipe Coatings

* Water Parks

* Rail car Linings

* Tank Coatings & Linings

* Bridge Coating

* Joint Fill/Caulk

* Waste Water Treatment Linings

* Spray Molding

* Manhole & Sewer Linings

* Decorative Design coating Aquarium Lining

* Landscape & Water Containment

* Automotive Fascia OEM Molded Parts

* Fuel Storage & Containment

As you can see, many of the commercial applications for polyurea coatings involve waterproof lining, fuel storage, and cold storage. This is because of the polyurea coating’s unique waterproof and temperature resistance. There are also a lot of traffic and safety applications because of how strong and almost indestructible the polyurea coatings are.

Many other companies also benefit from polyurea coatings are sanitary areas such as restaurants and food processing plants. We can even use it over concrete and steel to protect against corrosion and damage. Polyurea is truly a handy material to work with, and ArmorThane is pleased to provide it to their commercial clients.

To learn more about polyurea coating applications, call the experts at ArmorThane. I commit them not only to providing the very best in products and service, and you can trust that the professional you speak with will be knowledgeable and experienced. Call ArmorThane today for more about polyurea coating solutions.

August 20, 2020
How Do ArmorThane Roofing Jobs hold Up After 8 Years?

For the four-person staff utilized from ArmorThane, recoating the leaking roof at the Springfield Plaza shopping center in Springfield, Mo, was anything but routine. Not only did they need to contend with the harsh weather conditions, overspray, and also operating at elevations, but they also needed to keep the overspray from “splattering” on the building.

The repair: roughly 80 mils (2,032.0 microns) of ArmorThane’s own Highline 310 chemical: An amazing quality product!

But the task was finished in 2012: eight years ago. Has it stood the test of time?

Overspray as well as Higher Savings

Given that the conclusion of the 11,000-square-foot task, ArmorThane has grown 30 percent in roofing sales, according to President Garry Froese. Although this job was the company’s most difficult one at the time, they’ve since finished additional similar projects.

“Every job has problems when applying splashed coatings, as you should handle all weather as well as overspray challenges,” Froese stated. To alleviate overspray on this job, the team marked off the parking area and utilized big outdoor tents to contain the spray.

“Overspray is a consistent concern when using sprayed-on coatings,” Froese proceeded. “At winds over 10 miles per hour, also under an outdoor tent, it must not be attempted. We utilized big outdoor tents– 12 feet by 20 feet with two individuals working to use a huge adequate section at one time to make sure that the coating all links in.”

Froese, who makes it a practice to call each of his previous customers annually, noted that there had been no necessity for any repairs or updates to the Springfield Plaza roof, since the coating was completed.

According to him, the waterproofing system, which came with a 15-year warranty, has been carrying out “perfectly.” Not only did the system address the internal sweating problem, it also supplied the customer energy cost savings. “They have lowered energy expense,” he claimed. Certain numbers for this certain job are not readily available, because the center is rented out; Froese’s various other clients have experienced 20 to 30 percent cost savings with similar systems.

And if the Springfield Plaza owner wants a “refresh” on their roof system, ArmorThane is ready and eager. “Any roof will obtain filthy over the years, and if an owner desires to refresh the look, we would agree to push clean and also include extra coating at a reasonably small square footage cost,” Froese discussed.

Keeping Busy

For this job, Froese had to deal with the client to obtain them to approve a system that had not been in the first scope. One technique he made use of was to develop prototypes of the system without the spray polyurethane foam, likewise called spray foam, and position them on his jacuzzi cover “to replicate warm rising in the structure after a chilly evening,” according to the initial article.

The outcomes were telling enough to obtain the client on board. “As a chemist by career, I enjoy difficult tasks,” Froese said of this ingenuity.

And in the years since finishing this waterproofing roof system, ArmorThane has kept busy. “Since incorporation 30 years ago, we have done several interesting tasks, and this is just one of the hundreds completed.

Other plans currently on their business agenda include: collaborating with other roof coating service providers in nearly every country and some large scale NATO as well as governmental/military projects in the works. They recently signed a deal with the Iraq government and worked out a deal with the Saudi government.

Something’s for sure: ArmorThane does not appear to have the words “slow-moving season” in its vernacula

ArmorThane.com

August 20, 2020
Using ArmorThane’s Polyurea for Blast Protection

I was surprised to find a company that sells blast-resistant structures recently presented an article concerning the potential risks of polyurea coatings when applied to blast-resistant structures. I am going to respond to this article today!
The material comprised supposed facts from three supposed scientific studies, though the studies were not referenced by name. Therefore they cannot be verified.

WHAT IS POLYUREA?
Polyurea is a highly flexible elastomer. It’s commonly used in the consumer world as a lining for truck beds. It has many industrial uses, like a coating or lining for steel pipes and tanks to protect from corrosion, as a roof coating to give reflectivity and a cooling effect, and as a containment arrangement in marine aquarium designs, to name a few.

WHAT ABOUT THOSE STUDIES ON POLYUREA AND BLAST-RESISTANCE?
Our technicians find those studies to be unclear at best, with both positive and adverse conclusions. The reference tests on steel plates of varying thickness were comparable to what you might find on the corrugated walls of a Biomedical research building (BRB).

When it comes to blast-resistance, the structural integrity of a building’s design is the most important factor in blast protection. Still, the next thing is the protective coating around that structure. The wall panels are essential, but our blast testing revealed that the polyurea sprayed areas could withstand tremendous blasts.

When the structure itself has redundancies built into the walls and roof, like the wall studs’ close spacing, the outer coating won’t have any bearing on structural integrity.
There is no doubt polyurea affects blast-resistance. This shows the significance of selecting a good polyurea when blast proofing any structure.

To sum up, one can only conclude that polyurea protects structures when applied correctly to any structure.
To learn more about ArmorThane’s blast testing, click here.

August 20, 2020
Why ArmorThane’s Polyurea Is Best For Secondary Containment Jobs

Polyurea coatings are great to utilize on industrial structures such as underground pipelines and water vessels.
However, did you know these coatings are the ideal answer to a secondary containment system?

What is secondary containment?

If you work with dangerous chemicals, you may know something about these systems. Secondary containment systems present an extra line of protection if something happens to the primary containment system. For example, if a storage tank that holds wastewater should happen to crack, the secondary system will block any of the liquid to spill out and damage the ecosystem. It’s a temporary measure that shields the atmosphere until the appropriate actions can be taken to fix the primary system.

Polyurea coatings are excellent for any secondary containment systems, in particular:

Oil and gas wells
Oil storage tank farms
Sumps and trenches
Drum storage areas
Chemical facilities and storage spaces

You might be wondering how can a spray-on polyurea coating acts as a secondary containment system?
What the coating does is produce a leak-proof barrier that blocks any of the material inside the primary containment unit from emerging. As we’ve mentioned before, the polyurea solution is not only watertight but is very amenable. So if it’s a bone-chilling kind of day and everything feels tight, the chemical will protect from any splinterings. The same goes for a sweltering heatwave, where everything doubles in size. The polyurea will still keep everything in place.

We’ve also discussed how polyurea coatings are resistant to water damage, such as corrosion or rust. However, that’s not the only weather element that can do some damage. Here in Missouri, we get our fair share of sunny days. Although the sun can be great for your mood and skin, all that ultraviolet exposure can affect a storage tank. For instance, if you have a polyethylene tank, continuous exposure to the UV light can make the substance weak and brittle, leading to cracking. However, this doesn’t happen to a polyurea solution.

Some companies use a rubber lining, paint, or another surface shield to use as a secondary containment system. However, that can lead to problems:

A rubber lining doesn’t last nearly as long as a polyurea coating.
A rubber coating doesn’t have the same abrasion and corrosion resistance.
There may be weaknesses in these types of coatings that a chemically aggressive fluid can exploit
They can be expensive as compared to a polyurea solution.
There’s a chance that a rubber lining can absorb and possibly release materials that cause contamination.
At ArmorThane Industrial Coatings, we know how important it is to protect the environment from hazardous materials. The best way for an industry to do that is to use the best type of protection available. That protection is a polyurea solution.

Contact ArmorThane here!

armorthane.com

August 20, 2020
Finding The Best Polyurea Spray Gun That Fits Your Needs
Whether you’re spraying polyurethane foam insulation in a home, commercial building, rooftop, or applying polyurea to coat a bedliner Graco Plural-Component spray guns are the best you can get in order to get the job done with superior results.You’ll discover that Graco spray guns are easy to use, rugged, reliable and easy to maintain. Use the guide below to find the spray gun that’s ideal for your application and visit ArmorThane.com to get the best available pricing.
WHAT IS AIRLESS SPRAYING?

In an airless system, fluid is pumped under high pressure through a spray tip. Instead of compressed air, the fluid itself is pressurized, and as it passes through the spray tip, the fluid becomes atomized.

The tip size and fluid pressure is what determines the material flow rate. The tip also creates the fan pattern. In contrast, air spray systems inject compressed air into the fluid stream of paint to achieve atomization.

Diagram:

Airless spray tip

Sheet

Disrupted

Atomized fluid
GRACO FUSION AP –
OVERVIEW

The Fusion AP Gun handles everything from polyurethane foam to polyurea coatings. With long-life mix chamber and durable side seals, Fusion guns are designed to reduce your maintenance and downtime, and provide a better mix.

FEATURES

Air-blast tip cleaning reduces build-up and tip clogging

Hardened stainless steel mix chambers are built to last

Daily maintenance in a matter of seconds with the quick-shot grease port

Quick-Release Fluid Housing
FOR ADDITIONAL INFORMATION VISIT ARMORTHANE.COM
GRACO PROBLER P2 – AIR PURGE
OVERVIEW

Recognized by the industry for its superior performance, the P2 gun’s light, easy-to-handle design lets you spray and maneuver easily – even in difficult spraying positions. At the end of the day, maintenance is easy.

FEATURES

Responsive trigger action – double piston design provides more than 300 pounds (136 kg) of triggering force

The mix chamber insert can be replaced without replacing the entire chamber

Anti-crossover design virtually eliminates possibility of material entering the air piston

Ergonomic Handle and Balanced Design
FOR ADDITIONAL INFORMATION VISIT ARMORTHANE.COM
GRACO FUSION CS –
OVERVIEW

Graco’s Fusion CS plural-component spray gun with ClearShot (CS) Technology delivers improved productivity and performance throughout the spray day. Every time you pull the trigger, ClearShot Liquid is dispensed into the mix chamber and helps remove any built-up chemical keeping it clean.

FEATURES

Industry-First Quick-Change Front End

Variable Flow Setting

Chromex™ Coated Side Seals and Mix Chamber

Screw-in-Place Side Seals

Faster/Shorter Trigger Pull

VISIT THE PRODUCT PAGE

Graco Fusion CS
FOR ADDITIONAL INFORMATION VISIT ArmorThane.COM
GRACO FUSION MP –
OVERVIEW

The Fusion Mechanical Purge spray gun’s straightforward design provides excellent mix and material properties in a simple, easy-to-use package. Whether you’re spraying polyurea coatings or spray foam insulation, the rugged Fusion MP handles it all. Its rugged design provides excellent mix and material properties – giving you great results at the Jobsite.

FEATURES

Handles from very low output, thin mil applications to large, high flow, high-output applications just by changing the mix module and tip

Easy mechanical cleaning – mix modules and tips are cleaned with a drill bit

Smoother finish and better atomization

Advanced design provides excellent mix and material properties

FOR ADDITIONAL INFORMATION VISIT ARMORTHANE.COM
August 20, 2020